Engraving molds
Tuesday, September 19, 2017
Wednesday, September 13, 2017
Epsole EPS Shape Moulding Machines
Functions & Features
· Structure:
Welded by strong intensity square pipe and treated by drawing temper to prevent panels deformation
With sand blasting treatment, corrosion resistance, life can be improved remarkably.
· Electronic control:
Adopting Misubishi PLC and Schneider touch screen, fully automatic on mould closing, filling, heating, cooling and off-mould
All electrical components are from well known brands, which makes sure high efficiency and stability of machines.
Technical Data
Wednesday, September 6, 2017
Thursday, July 20, 2017
6 meter VACUUM BLOCK MOLDING MACHINE (Horizontal) in Stock
6 meter VACUUM BLOCK MOLDING MACHINE (Horizontal) in Stock.
------ Great Price, Great Deal.
Photos:
Specification:
Type: SPB-DF 6000
Mould size: 6100x1240x630mm
Block size: 6000x1200x600mm
Density range: 7~30kg/L
Capacity: approx.
10 min per cycle at density 15kg/m3,
approx. 6 blocks/hour,
it means around 207.36 m3/
8hours
Steam consumption: 40~60kg/cycle
Steam supply pressure: 6~8 bar
Compressed air consumption:
1.6~2.0m3 per cycle
Compressed air: 6 bar operating
pressure
Power consumption: 13 kw
Electricity: 50HZ, 380V
Overall weight: 9,500kg
Overall size: 8,100 x 2,500 x
3,100mm
With main machine, exit line, vacuum
system, filling system,
hydraulic system, made of profile
steel,
galvanized iron and nylon net.
*Machine
features.
1. Colored Touch Screen Panel,
2. PLC
System .
3. Electrical contact pressure Gauges;
4. Butter Fly Valves
5. Material hopper
New improved mechanical design:
Big steam flow pipe low pressure
energy saving
New improve reasonable cross steaming design Installation and Start-up:
A buyer will cover air round ticket, accommodation cost& meals, local transportation, interpreter
English-Chinese) and other necessary things during commissioning & tests running period.
-. Estimate commissioning & test-running periods will take about 5~8 working days by 1~2 persons.
-. USD100/day will be charged as commission fee for the technician each person.
Warranty: 12 months limited warranty starting from date of delivery excluding wear parts. Shipping cost for parts to be replaced during warranty period have to be borne by the customer.
Price: email us for the prices, james@epsole.com
Tuesday, June 27, 2017
EPS Machinery Spare Parts - EPSOLE
- EPS pneumatic fast connector for EPS block molding machine, shape molding machine, Expander, we also supply high quality auto stop pneumatic fast connector
- Flexible material feeding pipe for shape molding machine from silo to mold and expander to silo, we supply full size range from DN25〜DN100.
- Rubber seals, high quality for shape molding machine chamber and block molding machine chamber, size: 6-8mm, half round, square and round type.
- Electrical contact pressure gauge, Germany brand, Tecsis, Afriso and high quality China brand
- Water spray, atomize water to have a efficient water cooling.
- Steam nozzle: mold steam and cooling system, EPSOLE supply high thickness cooling nozzles/jets.
- Steam trap: We supply two type floating type and round steam trap, we recommend each 20~30meter equip a steam trap, make an efficient steaming.
Monday, May 22, 2017
The manufacturing process of EPS products
The manufacturing process of EPS products
Thursday, April 20, 2017
Coated EPS Decorative Cornices Project
Coated EPS Decorative Cornices Project Solutions
Regarding the coated EPS decorative cornices project, I consulted the chief engineer
and went to a construction site to have a clear idea. Please read the details as follows:
----Production process & machine required:
1. Cut EPS blocks to different profiles (CNC cutter)
2. Mix cement with polymer mortar proportionally (Mixer)
3. Cover EPS cornices with fiber glass cloth (manual)
4. Coat EPS cornices with the mixed cement mortar (Coating machine)
5. Cut the coated EPS to required length (Trimming machine)
----Construction process (Typical method in China currently):
1. Level the external wall with cement mortar (Leveling layer)
2. Apply the adhesive mortar on the back side of the coated EPS cornice (Interfacial layer or Adhesion layer)
3. Glue the coated EPS onto the external wall by adhesive mortar (Insulation layer, first fix)
4. Bolt the coated EPS onto the external wall with gas bolts (By Gas gun, second fix).
The bolts will be drilled from the surface of the coated EPS, through into the EPS, then into the wall.
5. Refill the bolts spots with cement mortar.
6. Plaster the coated EPS with putty (Protective layer)
7. Plaster painting material outside the putty layer (Finishing layer)
----Material required:
1. EPS
2. Cement
3. Polymer mortar
4. Fiber glass cloth
5. Gas bolts
6. Putty material
7. Painting material
----Key point: the formula of the polymer mortar. It will only be provided after you place the order. The factory will tell you what is the material and what is the mixing proportion. You will purchase the material locally and mix it by yourself.
----Labor requirement:
1. Production side: 5 - 6 persons, normal workers
2. Construction side: 2 persons/team, normal workers. One team can install
60-100m2 per day.
3. 2 chief technicians: The technicians have the experience in construction, no need special kills or qualification. The technicians can be trained in China.
----Training: You can send two technicians to China for training for max. 1 or 2 weeks.
The factory will train them from production to construction.
----Cost calculation: The coated EPS cornices can be sold both by pieces or by square meters. In China it is sold by square meters, but the cost calculation is still based on pieces.
1. EPS: The EPS cost is calculated on pieces. Usually in China, one piece is 1m long.
2. Cement mortar: It is calculated on square meters of the unfolded area of the product.
We take the product in the picture as an example:
1: EPS: Suppose the density is 18kg/m3, the cost of EPS is approx. $45/m3
The volume of this product is 1 x 0.1 x 0.1 = 0.01m3
So the cost of EPS is 0.01m3 x $45/m3 = $0.45 per piece
2. Cement mortar: We calculate the unfolded areas, totally 5 faces, because only these 5 faces will be coated.
The area of the unfolded faces is 0.1 + 0.05 + 0.05 + 0.05 + 0.05 = 0.3m2
The cost of the cement mortar in China is approx. $2.5/m2
So the cost of the cement mortar is 0.3m2 x $2.5/m2 = $0.75 per piece
So the cost of one piece of this product is: $0.45 + $0.75 = $1.2
One piece is 0.3m2 only, so the cost of 1 square meter is: $1.2 ÷ 0.3m2 = $4
In China, the sales price of one piece is approx. $3.5, one square meter is approx. $12
The above is only the selling price of the products. If you will also do the construction as a project, you have to charge extra money for the construction. In China it's approx. $5.5 per square meter extra, which includes the materials (bolts & cement mortar) and labor cost.
Regarding the coated EPS decorative cornices project, I consulted the chief engineer
and went to a construction site to have a clear idea. Please read the details as follows:
----Production process & machine required:
1. Cut EPS blocks to different profiles (CNC cutter)
2. Mix cement with polymer mortar proportionally (Mixer)
3. Cover EPS cornices with fiber glass cloth (manual)
4. Coat EPS cornices with the mixed cement mortar (Coating machine)
5. Cut the coated EPS to required length (Trimming machine)
----Construction process (Typical method in China currently):
1. Level the external wall with cement mortar (Leveling layer)
2. Apply the adhesive mortar on the back side of the coated EPS cornice (Interfacial layer or Adhesion layer)
3. Glue the coated EPS onto the external wall by adhesive mortar (Insulation layer, first fix)
4. Bolt the coated EPS onto the external wall with gas bolts (By Gas gun, second fix).
The bolts will be drilled from the surface of the coated EPS, through into the EPS, then into the wall.
5. Refill the bolts spots with cement mortar.
6. Plaster the coated EPS with putty (Protective layer)
7. Plaster painting material outside the putty layer (Finishing layer)
----Material required:
1. EPS
2. Cement
3. Polymer mortar
4. Fiber glass cloth
5. Gas bolts
6. Putty material
7. Painting material
----Key point: the formula of the polymer mortar. It will only be provided after you place the order. The factory will tell you what is the material and what is the mixing proportion. You will purchase the material locally and mix it by yourself.
----Labor requirement:
1. Production side: 5 - 6 persons, normal workers
2. Construction side: 2 persons/team, normal workers. One team can install
60-100m2 per day.
3. 2 chief technicians: The technicians have the experience in construction, no need special kills or qualification. The technicians can be trained in China.
----Training: You can send two technicians to China for training for max. 1 or 2 weeks.
The factory will train them from production to construction.
----Cost calculation: The coated EPS cornices can be sold both by pieces or by square meters. In China it is sold by square meters, but the cost calculation is still based on pieces.
1. EPS: The EPS cost is calculated on pieces. Usually in China, one piece is 1m long.
2. Cement mortar: It is calculated on square meters of the unfolded area of the product.
We take the product in the picture as an example:
1: EPS: Suppose the density is 18kg/m3, the cost of EPS is approx. $45/m3
The volume of this product is 1 x 0.1 x 0.1 = 0.01m3
So the cost of EPS is 0.01m3 x $45/m3 = $0.45 per piece
2. Cement mortar: We calculate the unfolded areas, totally 5 faces, because only these 5 faces will be coated.
The area of the unfolded faces is 0.1 + 0.05 + 0.05 + 0.05 + 0.05 = 0.3m2
The cost of the cement mortar in China is approx. $2.5/m2
So the cost of the cement mortar is 0.3m2 x $2.5/m2 = $0.75 per piece
So the cost of one piece of this product is: $0.45 + $0.75 = $1.2
One piece is 0.3m2 only, so the cost of 1 square meter is: $1.2 ÷ 0.3m2 = $4
In China, the sales price of one piece is approx. $3.5, one square meter is approx. $12
The above is only the selling price of the products. If you will also do the construction as a project, you have to charge extra money for the construction. In China it's approx. $5.5 per square meter extra, which includes the materials (bolts & cement mortar) and labor cost.
Tuesday, April 11, 2017
EPS Technical Support by EPSOLE Technologies
EPS Technical Support BY EPSOLE Technologies
Email us via info@epsole.com
Visit us via www.epsole.com
1. Machines Maintenance
1.1 More than 2 years overall maintenance ( inspection & repair)
Functions restoration
1.1.1 hydraulic system
1.1.2 electrical system
1.1.3 valves
2. Machines maintenance （Emergency）
Fault diagnosis and repairs for machines abnormal operation condition and damaged spare parts
3. Consulting online for free
3.1 FAQ for machines and EPS products
3.2 Service team
3.3 Cases display
4. Training
4.1 Pre-Expander
Allowing customers to accurately understand the various functions of the machines, master the expanding techniques and control the foam density. （+/-3%）
4.2（Block m/c & Shape m/c）shape molding
Allowing customers to accurately understand the various functions of the machines, maximizing machines performances to improve the production efficiency and get top quality products under the lowest energy consumption.
4.3 Parameters setting
The operators can set the parameters duly according to products condition.
5. New plant installation and commissioning
5.1 Guidance and services on plant layout, machines location and pipes layout to allow machines have perfect performance
5.2 machine installation instructions
5.3 New machine testing
6. Machines retrofitting and upgrading
6.1 Air cooling to vacuum: PLC upgrading; installation foam pressure sensor.
6.2 Foaming machine: 1. Upgrading of PLC program；2. Adding fillings vibration sensor(more accurate and stable density)
6.3 Shape molding machine: improving hydraulic, cooling, heating, vacuum and feeding system.
6.4 Cutting machine: increasing truncation cutting, titanium wire.
7. We have years of experiences in handling damaged equipment caused by major accidents; we can provide customers a best solution within a short time to minimize the loss.
Email us via info@epsole.com
Visit us via www.epsole.com
1. Machines Maintenance
1.1 More than 2 years overall maintenance ( inspection & repair)
Functions restoration
1.1.1 hydraulic system
1.1.2 electrical system
1.1.3 valves
2. Machines maintenance （Emergency）
Fault diagnosis and repairs for machines abnormal operation condition and damaged spare parts
3. Consulting online for free
3.1 FAQ for machines and EPS products
3.2 Service team
3.3 Cases display
4. Training
4.1 Pre-Expander
Allowing customers to accurately understand the various functions of the machines, master the expanding techniques and control the foam density. （+/-3%）
4.2（Block m/c & Shape m/c）shape molding
Allowing customers to accurately understand the various functions of the machines, maximizing machines performances to improve the production efficiency and get top quality products under the lowest energy consumption.
4.3 Parameters setting
The operators can set the parameters duly according to products condition.
5. New plant installation and commissioning
5.1 Guidance and services on plant layout, machines location and pipes layout to allow machines have perfect performance
5.2 machine installation instructions
5.3 New machine testing
6. Machines retrofitting and upgrading
6.1 Air cooling to vacuum: PLC upgrading; installation foam pressure sensor.
6.2 Foaming machine: 1. Upgrading of PLC program；2. Adding fillings vibration sensor(more accurate and stable density)
6.3 Shape molding machine: improving hydraulic, cooling, heating, vacuum and feeding system.
6.4 Cutting machine: increasing truncation cutting, titanium wire.
7. We have years of experiences in handling damaged equipment caused by major accidents; we can provide customers a best solution within a short time to minimize the loss.
Monday, April 10, 2017
Tuesday, March 28, 2017
Your reliable EPS (Expandable Polysytrene) solution supplier - EPSOLE Technologies
March 23th, we have loaded another 4 containers and 8 tanks which are exporting to Manila, Philippines.
Many thanks for your customer continous order and thanks for customer's trust. We will keep supplying our best quality product to our valued customers.
Epsole' storange tank for water, steam(accumulator), EPP storage tank and other chemical storage tanks.
All our tank steal thickness can be 6~25mm, setting pressure from 8Bar~30Bar.
Processment:
We use the first class high mark carbon steel, we will make twice anti rust painting for both inner and outer.
Besides, water/EPP tanks we will make epoxy resin painting to improve more efficient service life.
About another important thing, all weld job we made by submerge-arc welding.
Inspection:
All tank we made testing by infra-red spectrum(IR spectrum) to make presented quality.
We give customer's guarantee least 12 years good service life.
EPSOLE Technologies --- Your reliable EPS solution suppiler
Contact us:
info@epsole.com
www.epsole.com
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