Showing posts with label eps block moulding machine. Show all posts
Showing posts with label eps block moulding machine. Show all posts

Thursday, July 20, 2017

6 meter VACUUM BLOCK MOLDING MACHINE (Horizontal) in Stock

6 meter VACUUM BLOCK MOLDING MACHINE (Horizontal) in Stock. 

------ Great Price, Great Deal.

Photos:
















Specification:



Type: SPB-DF 6000
Mould size: 6100x1240x630mm
Block size: 6000x1200x600mm
Density range: 7~30kg/L
Capacity: approx.
10 min per cycle at density 15kg/m3, approx. 6 blocks/hour,
it means around 207.36 m3/ 8hours
Steam consumption: 40~60kg/cycle
Steam supply pressure: 6~8 bar
Compressed air consumption: 1.6~2.0m3 per cycle
Compressed air: 6 bar operating pressure
Power consumption: 13 kw
Electricity: 50HZ, 380V
Overall weight: 9,500kg
Overall size: 8,100 x 2,500 x 3,100mm
With main machine, exit line, vacuum system, filling system,
hydraulic system, made of profile steel,
galvanized iron and nylon net.
*Machine features.
1. Colored Touch Screen Panel,
2. PLC System .
3. Electrical contact pressure Gauges;
4. Butter Fly Valves
5. Material hopper   
New improved mechanical design:
Big steam flow pipe low pressure energy saving
      New improve reasonable cross steaming design      


Installation and Start-up: 

A buyer will cover air round ticket, accommodation cost& meals, local transportation, interpreter
English-Chinese) and other necessary things during commissioning & tests running period.
-. Estimate commissioning & test-running periods will take about 5~8 working days by 1~2 persons.
-. USD100/day will be charged as commission fee for the technician each person.

Warranty:     12 months limited warranty starting from date of delivery excluding wear parts. Shipping cost for parts to be replaced during warranty period have to be borne by the customer.


Price: email us for the prices, james@epsole.com

Wednesday, February 15, 2017

EPS(expandable polystyrene) Applications

EPS(Expandable Polystyrene) Applications

Expanded polystyrene (EPS) is a versatile, lightweight material that can be manufactured into a variety of products.

The Main application is for PACKAGE or BUILDING INSULATION.
  • PACKAGE: Fish box, vegatable box, fruit box, Electronics package and so on.
  • BUILDING INSULATION: ICF(Insulated Concrete Foam),Sandwich Panel, 3D Panel, Brick Insert, Cornices and so on.
  • Other application: Filling material like bead bags.

How to make the EPS products?

Please kindly see the photo below, there are three step to make the small eps raw material beads to eps products.

EPS Production Process
 
Firstly, you will need to buy EPS Resin(EPS Raw Material)(Want to know the latest EPS raw materia price, please kindly email us, james@epsole.com).
With the help of EPS Pre-expander to expand the EPS Resin into Expanded Beads. If you products is bean bag filling beads, that is one.
And the final step is to produce the final eps products. Then we will need the EPS Shape Moulding Machine to produce the boxes, packages and so on. If you need the blocks, will need the EPS Block Mould Machine. And what's more you need to cut them into sheet, EPS Cutting Machine.


EPS Packing Box
ICF Blocks System


EPS Raw Material Supplier

EPS regular Beads: Package, filling material
Fire Retardant: Building Material

Data sheet:
Prices: Email us for latest prices.

EPS Plant Turn-Key Project Provider

EPSOLE provides the EPS Plant Turn-Key Project.
From the EPS beads to the final EPS products, just need to provide what you want to produce. We will give you a great solution.
EPS PLANT

EPS PLANT

EPS PLANT

HANGZHOU EPSOLE TECHNOLOGIES CO., LTD

ADD:1010 Block B1,Xigangxinjie,Xihu Science and Technology Park,Xihu District, Hangzhou, Zhejiang Province, China, 310014
TEL:+86-571-81110023
EMAIL:info@epsole.com & james@epsole.com
WEBSITE:www.epsole.com

Expandable Polystyrene's different names in different American Countries

EXPANDABLE POLYSTYRENE IN DIFFERENT AMERICAN COUNTRIES 


  • Argentina: Telgopor
  • Bolivia: Plastoformo. 
  • Colombia: Icopor, por su fabricante, Industria Colombiana de Porosos. 
  • Costa Rica: Estereofón, probablemente derivado del nombre comercial en inglés Styrofoam, registrado por la Dow Chemical Company.
  • Chile: Generalmente se le llama plumavit, aunque en ciertos lugares (especialmente en el área de la construcción) se le dice aislapol, por ser el fabricante de poliestireno más antiguo de Chile.
  • Cuba: Poliespuma.
  • Ecuador: Plumafón, Espumafón o Espumaflex.
  • El Salvador: Durapax.
  • España: corcho blanco, corchopán, forespán, poliespán, poliexpán, poroexpán, porexpán o techopán (acrónimos que toman partes de "poliestireno expandido").
  • Guatemala: Duroport, Thermopor, Monoport.
  • Honduras: Durapax.
  • México: Unicel.
  • Nicaragua: Poroplás.
  • Panamá: Foam (de "espuma" en inglés) y hielo seco.
  • Paraguay: Isopor.
  • Perú: Tecnopor.
  • Portugal: Esferovite.
  • Puerto Rico: Foam, Foum o Fom.
  • República Dominicana: Fon o hielo seco.
  • Uruguay: Espuma plast.
  • Venezuela: Anime.

EPSOLE TECHNOLOGIES IS CHINA EPS RAW MATERIAL SUPPLIER.
WE WILL KEEP UPDATED THE EPS INDUSTRY NEWS WEEKLY. PLEASE KINDLY FOLLOW OUR BOLG OR VISIT OUR WEBSITE TO FIND OUT WHAT WE HAVE.
OR YOU CAN EMAIL US VIA JAMES@EPSOLE.COM.

Tuesday, November 15, 2016

Phenolic Anti Fire EPS Blocks and Machinery


What is Phenolic Anti Fire EPS?

Anti fire grade A1(higher three grades than China insulation anti fire grade) excellent anti fire material.
Production Process:
1.       Normal EPS Beads from pre-expander
2.       Coating EPS Anti Fire Liquid
3.       Heat by the bed dryer
4.       Block Moulding Machine
5.       Block Cutting Machine

 
Advantages:
1.       Excellent Fireproof Performance
2.       Efficient Heat Preservation Performance
3.       Green, Energy Saving, Environment Protection
4.       Breathable and Waterproof
5.       High Cost-effective
6.       Low Density
7.       Excellent mechanical and physical properties
8.       Well application on external wall insulation system
9.       Well application on color-steel complex sheets
10.   Well application on insulation decorative board


Burning Test

Video: https://youtu.be/wnCzvu3MMFE

Machinery photos,



WANT to be more about the Phenolic Anti Fire EPS Blocks and Machinery, please kindly contact us.
Website: www.epsole.com

Monday, October 17, 2016

Manufacturing cost of EPS(Expandable Polystyrene) blocks

Expanded polystyrene (EPS) 

--- is a rigid and tough, closed-cell foam. It is usually white and made of pre-expanded polystyrene beads. EPS is used for many applications e.g. trays, plates, bowls and fish boxes. Other uses include molded sheets for building insulation and packing material for cushioning fragile items inside boxes. Sheets are commonly packaged as rigid panels,  which are also known as "bead-board".

eps beads


Price of EPS Raw Material


The price of the EPS Raw Material(USD 1200 per ton FOB Shanghai port).
Valid: One week time from 2016/10/17-2016/10/23.
Need the latest price of EPS Beads: contact us via email james@epsole.com


The manufacturing cost of EPS block



We will set 6 meters EPS block production line as example
Barrel Diameter 1300mm—1
6000x1200x1000mm block molding machine, with cutter, recycle system and so on. 
Density: 15kg /m3, 2 tons output steam boiler.

We will calculate the cost per cubic meter block. 

SIZE
1 cubic meter, density 15kg/m3
the weight is around 15kg
Raw material consumption
USD1200/1000kg, USD1.2/kg
USD18 for 15kg
Power and steam consumption for one cubic meter ,density 15g/l EPS block
Pre-expander
650kg/hour in density 15g/l
400 kg steam /hour
24.5 kw
0.8kw power consumption
9.2 kg  steam
Block molding machine
37.5kw, 70% is real consumption,  6x1.2x1m , 7 blocks per hour
0.525 kw power consumption
15 kg steam cost
Cutting machine
22.5kw
0.45 kw power consumption
Recycle system
37kw ,
5% of recycled material , Then , 0.09 Kw for 0.75kg recycle material
Compressor and water pump, steam boiler
(22kw+12 kw+ 10 kw)
70 % real power sonsumption
50m3/hour production, The power consumtion 40kw. Then 0.61kw
Total
Power consumpation
2.475kw×USD0.17/kw=USD0.42
(in China 0.17usd/Kw)
steam
1 m3 block , will take steam 24.5 kg
Cost of oil
133 kg oil consumption
Diesel oil consumption for 1 ton steam boiler is 133 kg. output steam 2000 kg The price of diesel is 0.90USD/kg. 
Per kg steam will cost 0.059USD
That mean, 0.896kg steam will cost: USD1.45
Labor cost
5 workers, USD1per hour each person50m3 /hour, That mean: USD0.1 /m3
water consumption , 
2.2 ton water per hours, USD1 /ton water,  0.044USD/m3
Total cost for 1 cubic meter, density 15g/l
USD18+USD0.42+USD1.45 +USD0.1+0.044=USD20.014














Brief introduction of EPSOLE Technologies.
epsole factory


Hangzhou Epsole Technologies Co., Ltd. is a private-owned enterprise located in Hangzhou,Zhejiang,China. With over 10-year experience, the company is famed for its p

rofession in R&D, manufacturing and sales of EPS machinery, EPS accessories, 

EPS raw materials and EPS moulds, etc.

We have been professionally working in EPS industry for over 10 years, established extensive cooperation with well-known manufacturers from China. Our aftersale service is available for overseas clients. 
We provide customized service for EPS plant design, manufacturing, installation and training,etc. 
Epsole shall be your reliable EPS Base in China.

epsole products

Contact information